United Kingdom

E23 2oo2 Modular Redundant Control Sytems is used for high availability & reliability applications Both solenoids are energised at the same time for increased redundancy measures. Compatiable with all hazardous area solenoids.

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Datasheet
  • Pneumatrol Modular Redundant Control System (MRCS) is operated through a 1/4″ remote mount 3/2 pilot operated valve with redundant solenoid module assembly, able to provide high flow & low power capabilities
  • 2oo2 Modular Redundant Control System is used for high availability & reliability applications
  • Both solenoids are energised at the same time, if signal is lost to one of the two solenoids the main control valve / actuator will remain in its operating position
  • Both solenoids must be de-energised in order to return the main control valve / actuator to its non-operating position
  • The redundant solenoids module can be fitted to any of Pneumatrol’s standard 3/2 or 5/2 solenoid spring control valves which utilise the CNOMO solenoid interface
     

FEATURES

  • External or internal pilot air connection
  • Dual solenoid / spring return function
  • Pilot exhaust dust cap fitted as standard
  • Interchangeable CNOMO interface
  • Full range of hazardous & safe area solenoids
  • ATEX, IECEx, GOST CU TR and NEPSI are all available
  • Body material available in aluminium (standard) & 316 stainless steel
  • Low temperature & high temperature seals are available on request
  • Indication ports (standard) with plugs & pressure gauges available as an option, also compatible with pressure switches
  • Also known as Redundant Valve Manifold (RVM)

 

MATERIAL SPECIFICATIONS

 STANDARDStainless Steel 
Body and End CapsBlack Anodised Aluminium (Dural)316 Stainless Steel
SpoolHard Anodised Aluminium PTFE Impregnated303 Stainless Steel
SpacersGlass Filled AcetalGlass Filled Acetal
SealsNitrile (Alternative Seals Available)Nitrile (Alternative Seals Available)
SpringMusic WireMusic Wire
Pressure GaugeMild Steel (0-10 Bar) 50mm diameter304 Stainless Steel (0-10 Bar) 50mm diameter


VALVE SPECIFICATIONS

 STANDARD
Port Connection Size1/4″ BSP
Working Pressure Internal Pilot Version3 to 10 bar
Working Pressure External Pilot Version3 to 10 bar
Minimum External Pilot Pressure3 bar
Cv Factor1.2
Flow Rate (at 6 bar with 1 bar pressure drop)1246 l/min
Maximum Ambient Temperature+80°C
Minimum Working Temperature-20°C
Series Overview

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23 2oo2 Modular Redundant Control System


Product Overview

The ROSS Pneumatrol E23 2oo2 Modular Redundant Control System is a high-availability pneumatic control solution based on the proven E23 valve platform.

Designed for critical valve automation applications, the system incorporates a modular redundant architecture that helps improve operational reliability and supports continuous process operation in demanding industrial environments.

Manufacturer: ROSS Pneumatrol
Product Type: Modular Redundant Control System
Valve Platform: E23 Series
Voting Architecture: 2oo2 (Two Out of Two)
Application: High Availability and Reliability Systems


Understanding 2oo2 Architecture

A Two Out of Two (2oo2) architecture requires both independent control channels to agree before a control action is initiated.

This type of configuration is commonly selected where:

  • High process availability is required
  • Operational continuity is critical
  • System redundancy improves reliability
  • Valve automation must remain dependable
  • Process interruptions must be minimised

The redundant arrangement helps enhance control integrity while supporting stable system operation.


Key Features

  • Proven E23 valve platform
  • 2oo2 redundant architecture
  • High availability system design
  • Enhanced operational reliability
  • Modular and scalable construction
  • Suitable for critical valve automation
  • Supports continuous process operation
  • Simplified maintenance and servicing
  • Robust pneumatic control technology

Applications

The E23 2oo2 Modular Redundant Control System is suitable for:

  • Emergency Shutdown (ESD) systems
  • Critical process valve control
  • Safety Instrumented Systems (SIS)
  • Automated isolation valves
  • Process automation systems
  • Oil and gas installations
  • Chemical and petrochemical plants
  • Energy generation facilities
  • Utility infrastructure

Product Benefits

Increased Reliability

Redundant pneumatic control channels help improve overall system reliability and reduce the impact of individual component failures.

Enhanced Process Availability

The system supports applications where plant uptime and production continuity are critical operational requirements.

Modular Configuration

A modular architecture enables easier maintenance, simplified installation and future system expansion if required.

Improved Operational Resilience

The redundant design provides an additional level of security for critical actuator control and process valve automation.

Proven Pneumatic Technology

Built upon established Pneumatrol valve technology, the system delivers dependable long-term performance in demanding industrial environments.


Typical Installations

The E23 2oo2 system is commonly used within:

  • Emergency shutdown valve assemblies
  • Refineries and petrochemical plants
  • Gas processing facilities
  • Critical utility systems
  • Pipeline control applications
  • Process isolation systems
  • Power generation facilities
  • Industrial process plants

Industries Served

  • Oil & Gas
  • Petrochemical Processing
  • Chemical Manufacturing
  • Energy & Utilities
  • Power Generation
  • Hydrogen Projects
  • Process Industry
  • Industrial Automation

Why Choose ROSS Pneumatrol?

ROSS Pneumatrol has extensive experience designing pneumatic valve control systems for hazardous area and safety-critical applications. Our redundant control solutions are developed to improve reliability, support process safety objectives and minimise plant downtime.

With decades of expertise in pneumatic automation and process valve control, ROSS Pneumatrol continues to provide innovative solutions trusted by operators worldwide.


Important Notes

  • System architecture should be selected as part of the overall process control and safety strategy.
  • Suitability should be determined following operational and reliability assessments.
  • Installation and maintenance should be completed in accordance with site procedures and engineering standards.
  • Final system performance depends upon the complete actuator, valve and control system configuration.

Download and Further Information

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